Advance Differential Gear Backlash Measurement Sensor System.

In today’s generation everyone loves speed power and torque, especially when it comes to the heavy duty vehicle the power and torque is most important factor which costumer demands. But this power and torque can’t be permanent in the heavy duty vehicle, as they are subjected to the heavy load application, the transmission losses starts in the early years, and these transmission losses leads to wear and tear in other mechanical component. So to avoid these failures something has to be done for better interaction between the component and the user. These transmission losses usually start with the removal of material from the gear teeth or the differential gear. So keep the record of removal of material from transmission something has to be done, and we come up with the solution for this problem. We have made the sensor attached along with the gear and the differential gear that keep the record on the removal of material. This system allows the user to understand when to change the transmission system or the differential gear box by giving the signals in form of light on the dashboard. 


This concept can be used in the heavy duty vehicles to create the better understanding between the mechanical components and the driver. This can be implemented in the upcoming heavy vehicles to increase the life of the components. This system is very cheap to install in the current running vehicles. As we know the tractors require lot of traction and they face the transmission losses in the earlier years or in few thousand of kilometres. This innovation will play a major role in increasing the life of the transmission system and the differential gearbox without changing its basic design and working concept. This is the portable system can be attached externally even after the purchasing of vehicle and the major part of this system is that it has no disadvantages and drawbacks. So this system can increase the efficiency and the life of the components and hence will result in increased overall life of the vehicle.

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